
3D Printed Concrete Shell Construction for Florida Projects
We print the structural shell. Your builder completes the home. A specialty subcontractor relationship for Florida builders and developers who want a faster, stronger structural envelope.
What we print. What you get.
Coastal Monolithic is a specialty shell contractor. We deliver one thing: the 3D printed monolithic concrete structural shell. Everything else (foundation, roofing, MEP, finishes) is handled by your builder or GC. This section spells out exactly what is included in our scope.
Exterior walls
Monolithic concrete exterior walls printed to the specified height, including all window and door openings. Walls are 7,000+ PSI concrete with integrated insulation. Ready for exterior finish application.
Interior load-bearing walls
Structural interior walls that support floor and roof loads. Printed as part of the same monolithic structure as the exterior walls. No joints, no seams, no weak points at wall intersections.
Integrated insulation
The wall system includes insulation integrated into the concrete matrix. The PHIUS Certified envelope delivers 60–80% lower heating and cooling energy vs. code minimum. No additional insulation trade required.
Window and door openings
All rough openings for windows and doors are printed to the specified dimensions. Lintels and headers are integrated into the monolithic structure. Your builder installs the actual windows and doors.
Roof bearing points
The top of the shell wall is prepared to receive the roof system specified by your engineer and builder. Bearing plates, anchor bolts, or other connection details are coordinated before printing.
Structural certification
The wall system carries ICC-ES evaluation, FEMA Storm Shelter Rating, and PHIUS Certification. We provide the full technical documentation package for your engineer and building department.
What you receive at shell completion
When the print is complete and cured, you receive a weather-resistant structural shell with the following condition:
- All walls printed to specified height
- All openings cut to specified dimensions
- Integrated insulation in place
- Surface prepared for exterior finish
- Roof bearing points ready
- MEP penetration points coordinated
- Structural documentation package
- Joint walkthrough with builder completed
What we do not do
We are a shell contractor, not a general contractor. We do not build foundations, install roofs, run electrical, or hang drywall. This section lists everything that is outside our scope so there is no confusion about who does what.
Foundation
Site preparation, excavation, footings, slab, stem walls, and foundation waterproofing are handled by your builder or their foundation subcontractor.
Roofing
Roof structure, sheathing, underlayment, shingles, tiles, or metal roofing are handled by your builder or roofing contractor.
Windows & doors
We print the rough openings. Your builder sources, purchases, and installs the actual windows, doors, and hardware.
Electrical
All electrical rough-in, panel installation, wiring, outlets, switches, and fixtures are handled by your licensed electrician.
Plumbing
All plumbing rough-in, supply lines, drainage, fixtures, and water heater installation are handled by your licensed plumber.
HVAC
All heating, ventilation, and air conditioning equipment, ductwork, and controls are handled by your HVAC contractor.
Interior finishes
Drywall, flooring, cabinetry, countertops, paint, trim, and all interior finishes are handled by your builder or interior subcontractors.
Site work
Grading, drainage, landscaping, driveways, walkways, and exterior site improvements are handled by your builder or site contractor.
Permits & inspections
Your builder or GC pulls all permits and schedules all inspections. We provide technical documentation to support the process.
How we work with your builder
A successful shell project requires clear coordination between Coastal Monolithic and your builder or GC. We have structured the process into five phases to ensure alignment at every critical interface point.
Project Review
We review your site, design, timeline, and builder coordination capacity. If the project is a fit, we issue a preliminary scope and schedule estimate.
Design Coordination
We work with your architect and engineer to finalize the digital print model, opening locations, roof bearing details, and MEP penetration points.
Pre-Print Meeting
A joint meeting with your builder to align on foundation specs, construction sequence, material deliveries, and daily communication protocols.
Print & Monitor
We mobilize, set up, and print the shell. Your builder receives daily progress updates. The builder prepares for their scope while we print.
Handoff & Walkthrough
Joint inspection of the completed shell. We document condition, verify openings, and formally hand off to the builder for roofing, MEP, and finishes.
What your site needs for 3DCP
Not every site supports 3D concrete printing. We evaluate each site before confirming mobilization. These are the requirements we look for.
Level, cleared site
The build area must be level within 6 inches and cleared of all obstructions, vegetation, and debris within the gantry footprint.
Equipment access
Access roads must support concrete delivery trucks (up to 40,000 lbs) and equipment transport vehicles. Minimum 12-foot width.
Complete foundation
The foundation must be fully constructed and cured before gantry mobilization. We connect to your foundation, we do not build it.
Overhead clearance
Minimum 14 feet of vertical clearance required for the gantry system. No overhead power lines, trees, or structures in the gantry path.
Soil conditions
Soil must support the gantry load (approximately 5,000 lbs per footing). We conduct a site evaluation to confirm suitability.
Power and water
480V three-phase power and potable water must be available on-site during the print operation. Generator rental is an option if power is not available.
Site security
The site must be secured during the print operation to prevent unauthorized access to the gantry and fresh concrete.
Weather protection
The print operation requires weather protection. We provide a temporary enclosure, but the site must accommodate it.
Service area
Current mobilization is focused on Southwest Florida: Lee, Collier, Charlotte, and Sarasota counties. Other Florida markets evaluated case-by-case.
Is your project a fit?
We are selective about the projects we take on. A good fit benefits both parties. A poor fit wastes time and money. This section helps you determine whether your project aligns with our capabilities.
Typically a Good Fit
- Single-family homes, 1,200–4,000 sq ft
- Small multi-unit projects (2–4 units)
- Relatively simple geometry and roofline
- Site meets gantry access and clearance requirements
- Builder or GC willing to coordinate with specialty subcontractor
- Project timeline can accommodate mobilization window
- Located in Southwest Florida service area
- Owner or builder values structural resilience and energy performance
Typically Not a Fit
- Complex curved geometry exceeding gantry envelope
- Sites with severe access or clearance limitations
- Builders unwilling to coordinate with specialty subcontractor
- Very small projects where mobilization cost is disproportionate
- Projects outside current service area without special arrangement
- Timelines that cannot accommodate equipment mobilization
- Projects where upfront cost is the only priority
- DIY owner-builders without licensed GC or builder
Project types that align with 3DCP
These are the project profiles where 3D printed concrete shell construction delivers the most value relative to conventional methods.
Custom single-family homes
Homes where the owner values structural resilience, energy performance, and long-term durability. The PHIUS-certified envelope and FEMA rating are meaningful selling points for quality-conscious buyers.
Builder developments
Small developments (5–20 units) where repetitive unit layouts allow efficient print sequencing. Speed of shell construction compresses overall project timeline and reduces carrying costs.
Small multi-unit projects
Duplexes, triplexes, and fourplexes with similar or identical unit layouts. The monolithic shell provides fire separation, sound attenuation, and structural resilience in a single system.
Boutique rental properties
Small rental portfolios where long-term durability and low maintenance are priorities. Concrete construction reduces vacancy risk from maintenance issues and storm damage.
Rebuild projects
Homes being rebuilt after storm damage where the owner wants a stronger structural system than what failed. The monolithic shell addresses the specific failure modes that damaged the previous structure.
Net-zero and high-performance homes
Projects targeting PHIUS+ certification, net-zero energy, or passive house standards. The integrated insulation and airtight envelope provide a certified platform for high-performance design.
What we provide. What you need.
Every project requires a licensed structural engineer and a building permit. We do not perform engineering or pull permits. What we do is provide the technical documentation and coordination support that makes the engineering and permitting process straightforward.
What Coastal Monolithic provides
- ICC-ES evaluation reportFull evaluation documentation for the wall system, accepted by Florida building departments
- Technical specificationsMaterial specs, mix design, structural properties, and performance data for your engineer
- Digital print modelThe 3D model used to program the gantry, which your engineer can reference for structural analysis
- Coordination supportWe answer technical questions from your engineer and building department during plan review
- Installation guidelinesDocumentation on foundation connection, roof bearing, and MEP penetration best practices
- Certification packageFEMA Storm Shelter Rating, PHIUS Certification, and ICC-ES evaluation for project documentation
What your team must provide
- Licensed structural engineerA Florida-licensed PE who prepares project-specific structural drawings and calculations
- Architectural drawingsFloor plans, elevations, and sections showing the complete building design
- Foundation designEngineered foundation plans that account for soil conditions and loads from the shell
- MEP designElectrical, plumbing, and HVAC plans showing rough-in locations and penetration points
- Building permitYour builder or GC submits the permit application and schedules all inspections
- Wind mitigation inspectionA licensed inspector evaluates the completed structure for insurance discount eligibility
No exceptions on engineering and permitting
We do not print shells for projects that lack a licensed structural engineer or an approved building permit. There are no exceptions. The ICC-ES evaluation provides an established permitting pathway, but it does not replace project-specific engineering or local building department approval. If you do not have an engineer or permit, we can recommend qualified professionals in your area, but we will not mobilize until both are in place.
Common questions about shell construction
We deliver the 3D printed monolithic concrete structural shell: exterior walls, interior load-bearing walls, and integrated insulation. The shell includes the structural envelope from the foundation connection to the roof bearing point. What we deliver is a weather-resistant structural shell ready for the builder to install roofing, windows, MEP, and interior finishes. We do not provide the foundation, roofing, windows, doors, electrical, plumbing, HVAC, or interior finishes.
The builder or general contractor you hire handles everything outside the printed shell. This includes site preparation, foundation design and construction, roofing system, windows and doors, electrical, plumbing, HVAC, interior framing (if any), drywall, flooring, cabinetry, and all finishes. Coastal Monolithic coordinates with your builder on the shell interface points (foundation connection, roof bearing, and MEP rough-in penetrations) but we do not perform those trades.
Before printing begins, we hold a coordination meeting with your builder to align on: foundation specifications and connection details, roof system and bearing requirements, window and door opening locations and sizes, MEP rough-in pathways and penetration points, and the construction sequence and schedule. During printing, we provide daily progress updates. After printing, we conduct a joint walkthrough with the builder to verify shell completion and document any items requiring attention before the builder begins their scope.
The site must be level and cleared of obstructions within the gantry footprint. Access roads must support concrete delivery trucks and equipment transport. The foundation must be complete and cured before gantry mobilization. Overhead clearance of at least 14 feet is required for the gantry system. Soil conditions must support the gantry load; we conduct a site evaluation before confirming mobilization. Power and water must be available on-site. The site must be secure and weather-protected during the print operation.
Single-family homes between 1,200 and 4,000 square feet with relatively simple geometry. Small multi-unit projects (duplexes, triplexes, fourplexes) with repetitive unit layouts. Custom homes where the owner values structural resilience and energy performance. Builder developments where speed of shell construction is a priority. Projects in Florida's coastal counties where storm resilience is a documented concern. Projects with a builder or GC who is comfortable coordinating with a specialty subcontractor.
Projects with complex curved geometry that exceeds the gantry's print envelope. Sites with severe access limitations that prevent equipment mobilization. Projects where the builder is unwilling or unable to coordinate with a specialty shell contractor. Very small projects where mobilization costs are disproportionate to the shell value. Projects outside our current service area (Southwest Florida and select Florida markets). Projects with timelines that cannot accommodate our equipment mobilization window.
The print itself typically takes 2 to 5 days for a standard single-family home, depending on wall height, complexity, and weather conditions. Before printing, there is a mobilization and setup period of 1 to 2 days. After printing, there is a curing period of 3 to 7 days before the builder can begin attaching roofing and other systems. Total shell timeline from mobilization to builder handoff is typically 1 to 2 weeks. This compares to 3 to 6 weeks for conventional wood-frame or block shell construction.
We do not perform engineering or pull permits. We provide the ICC-ES evaluation documentation, technical specifications, and coordination support to your licensed engineer, who prepares the project-specific structural drawings and calculations. Your builder or GC submits the permit application to the local building department. We are available to answer technical questions from the engineer and building department during plan review. Every project requires its own licensed engineer and its own permit. There are no exceptions.
Have a question not answered here?
Discuss a Shell Partnership
Builders and developers in Florida: send us your project details. We will review site conditions, design, and timeline and tell you honestly whether 3DCP is a fit.
Shell-Only Scope · Builder Coordination Required · Florida Building Code · Licensed Engineer Required