3D Printed Concrete Shell Construction for Florida Projects
We print the structural shell. Your builder completes the home. A specialty subcontractor relationship for Florida builders and developers who want a faster, stronger structural envelope.
This page covers the technical scope. For who we work with, the 6-step partnership process, and project qualification criteria, see the contractor partnership page.
What we print. What you get.
Coastal Monolithic is a specialty shell contractor. We deliver one thing: the 3D printed monolithic concrete structural shell. Everything else (foundation, roofing, MEP, finishes) is handled by your builder or GC. This section spells out exactly what is included in our scope.
Exterior walls
Monolithic concrete exterior walls printed to the specified height, including all window and door openings. Walls are high-strength concrete, with the wall build-up designed to accommodate the project insulation strategy. Ready for exterior finish application.
Interior load-bearing walls
Structural interior walls that support floor and roof loads. Printed as part of the same continuous concrete wall structure as the exterior walls, with structural performance depending on engineered detailing, connections, material, and construction quality.
Insulation provision
The wall build-up is designed to accommodate the project insulation strategy per the design. The high-performance envelope is intended to reduce heating and cooling compared to code minimum.
Window and door openings
All rough openings for windows and doors are printed to the specified dimensions. Lintels and headers are integrated into the monolithic structure. Your builder installs the actual windows and doors.
Roof bearing points
The top of the shell wall is prepared to receive the roof system specified by your engineer and builder. Bearing plates, anchor bolts, or other connection details are coordinated before printing.
Engineering documentation
The wall system is documented with specifications and a print model, and every project is engineered by a licensed Florida engineer. We will provide our technical documentation package for your engineer and building department.
What you receive at shell completion
When the print is complete and cured, you receive a weather-resistant structural shell with the following condition:
- All walls printed to specified height
- All openings formed to specified dimensions
- Insulation strategy per the design
- Surface prepared for exterior finish
- Roof bearing points ready
- MEP penetration points coordinated
- Structural documentation package
- Joint walkthrough with builder completed
What we do not do
We are a shell contractor, not a general contractor. We do not build foundations, install roofs, run electrical, or hang drywall. This section lists everything that is outside our scope so there is no confusion about who does what.
Foundation
Site preparation, excavation, footings, slab, stem walls, and foundation waterproofing are handled by your builder or their foundation subcontractor.
Roofing
Roof structure, sheathing, underlayment, shingles, tiles, or metal roofing are handled by your builder or roofing contractor.
Windows & doors
We print the rough openings. Your builder sources, purchases, and installs the actual windows, doors, and hardware.
Electrical
All electrical rough-in, panel installation, wiring, outlets, switches, and fixtures are handled by your licensed electrician.
Plumbing
All plumbing rough-in, supply lines, drainage, fixtures, and water heater installation are handled by your licensed plumber.
HVAC
All heating, ventilation, and air conditioning equipment, ductwork, and controls are handled by your HVAC contractor.
Interior finishes
Drywall, flooring, cabinetry, countertops, paint, trim, and all interior finishes are handled by your builder or interior subcontractors.
Site work
Grading, drainage, landscaping, driveways, walkways, and exterior site improvements are handled by your builder or site contractor.
Permits & inspections
Your builder or GC pulls all permits and schedules all inspections. We will provide technical documentation to support the process.
What drives shell cost.
Every project is quoted individually, but the inputs are consistent: linear feet of printed wall, wall height and thickness, number and size of openings, site access and preparation, foundation interface, and engineering complexity. The proposed scope is the printed concrete wall system. Reinforcement, grout, insulation, moisture control, coatings and finishes depend on the engineered assembly and may require separate work, so compare the shell against a scoped project budget rather than a fixed set of eliminated trades.
Whole-house planning estimate (not the shell alone): the company's current planning estimate for an all-in build on the model home is $250,000 to $300,000, and up to about $350,000 with top-tier finishes. This is a planning estimate only, not a quote or a guarantee, and it covers the entire home build rather than the printed shell alone.
How we work with your builder
A successful shell project requires clear coordination between Coastal Monolithic and your builder or GC. We have structured the process into five phases to ensure alignment at every critical interface point.
Project Review
We review your site, design, timeline, and builder coordination capacity. If the project is a fit, we issue a preliminary scope and schedule estimate.
Design Coordination
We work with your architect and engineer to finalize the digital print model, opening locations, roof bearing details, and MEP penetration points.
Pre-Print Meeting
A joint meeting with your builder to align on foundation specs, construction sequence, material deliveries, and daily communication protocols.
Print & Monitor
We mobilize, set up, and print the shell. Your builder receives daily progress updates. The builder prepares for their scope while we print.
Handoff & Walkthrough
Joint inspection of the completed shell. We document condition, verify openings, and formally hand off to the builder for roofing, MEP, and finishes.
What your site needs for 3DCP
Not every site supports 3D concrete printing. We evaluate each site before confirming mobilization. These are the requirements we look for.
Level, cleared site
The build area must be level within 6 inches and cleared of all obstructions, vegetation, and debris within the gantry footprint.
Equipment access
Access roads must support concrete delivery trucks (up to 40,000 lbs) and equipment transport vehicles. Minimum 12-foot width.
Complete foundation
The foundation must be fully constructed and cured before gantry mobilization. We connect to your foundation, we do not build it.
Overhead clearance
Minimum 14 feet of vertical clearance required for the gantry system. No overhead power lines, trees, or structures in the gantry path.
Soil conditions
Soil must support the gantry load (approximately 5,000 lbs per footing). We conduct a site evaluation to confirm suitability.
Power and water
480V three-phase power and potable water must be available on-site during the print operation. Generator rental is an option if power is not available.
Site security
The site must be secured during the print operation to prevent unauthorized access to the gantry and fresh concrete.
Weather protection
The print operation requires weather protection. We provide a temporary enclosure, but the site must accommodate it.
Service area
Current mobilization is focused on Florida's Gulf Coast, from Naples to St. Petersburg: Collier, Lee, Charlotte, Sarasota, Manatee, and Pinellas counties. Other Florida markets evaluated case-by-case.
Project types that align with 3DCP
These are the project profiles where 3D printed concrete shell construction delivers the most value relative to conventional methods.
Custom single-family homes
Homes where the owner values structural resilience, energy performance, and long-term durability. The high-performance envelope and coastal engineering are meaningful selling points for quality-conscious buyers.
Builder developments
Small developments (5–20 units) where repetitive unit layouts allow efficient print sequencing. Speed of shell construction compresses overall project timeline and reduces carrying costs.
Small multi-unit projects
Duplexes, triplexes, and fourplexes with similar or identical unit layouts. The monolithic shell provides fire separation, sound attenuation, and structural resilience in a single system.
Boutique rental properties
Small rental portfolios where long-term durability and low maintenance are priorities. Concrete construction reduces vacancy risk from maintenance issues and storm damage.
Rebuild projects
Homes being rebuilt after storm damage where the owner wants a stronger structural system than what failed. The monolithic shell addresses the specific failure modes that damaged the previous structure.
Net-zero and high-performance homes
Projects targeting net-zero energy or high-performance design. The wall build-up and airtight envelope are intended to support an engineered platform for high-performance design.
What we provide. What you need.
Every project requires a licensed structural engineer and a building permit. We do not perform engineering or pull permits. What we do is provide the technical documentation and coordination support that makes the engineering and permitting process straightforward.
What Coastal Monolithic provides
- Engineering documentationSpecifications and print model for the wall system, provided to your licensed engineer and building department
- Technical specificationsMaterial specs, mix design, structural properties, and performance data for your engineer
- Digital print modelThe 3D model used to program the gantry, which your engineer can reference for structural analysis
- Coordination supportWe will answer technical questions from your engineer and building department during plan review
- Installation guidelinesDocumentation on foundation connection, roof bearing, and MEP penetration best practices
- Documentation packageSpecifications, print model, and concrete mix documentation for project documentation
What your team must provide
- Licensed structural engineerA Florida-licensed PE who prepares project-specific structural drawings and calculations
- Architectural drawingsFloor plans, elevations, and sections showing the complete building design
- Foundation designEngineered foundation plans that account for soil conditions and loads from the shell
- MEP designElectrical, plumbing, and HVAC plans showing rough-in locations and penetration points
- Building permitYour builder or GC submits the permit application and schedules all inspections
- Wind mitigation inspectionA licensed inspector evaluates the completed structure for insurance discount eligibility
No exceptions on engineering and permitting
We do not print shells for projects that lack a licensed structural engineer or an approved building permit. There are no exceptions. Technical documentation supports the permitting pathway, but it does not replace project-specific engineering or local building department approval. If you do not have an engineer or permit, we can recommend qualified professionals in your area, but we will not mobilize until both are in place.
What we hand over, and where your work starts.
Coastal Monolithic is a specialty shell contractor, not a general contractor or homebuilder. We print the monolithic concrete structural shell, exterior walls, interior load-bearing walls, and provision for the project insulation strategy, and hand it over ready for roofing, MEP, windows, doors, and finishes.
Every shell comes with its paperwork: specifications and a print model, a high-performance thermal envelope designed to reduce heating and cooling demand, project-specific engineering for Florida permitting, and structural verification reports. Before we print, a coordination meeting locks in foundation specs, roof bearing, opening dimensions, and MEP pathways. After curing, a joint walkthrough verifies every opening and formally transfers the shell to you. Nothing after that changes, your subs work a 3D printed shell the same way they work concrete or ICF.
A standard single-family shell prints in 2 to 5 days, and the whole shell phase runs one to two weeks against three to six for conventional framing. We serve builders, developers, and landowners across Florida's Gulf Coast, from Naples to St. Petersburg: Fort Myers, Cape Coral, Naples, Port Charlotte, Sarasota, Venice, North Port, and the surrounding counties. Reach out and we'll tell you honestly whether your project is a fit. You will hear back from us within one to two business days.
Where We Are Right Now.
We are pre-construction, and we say so plainly. Our first model home, roughly 2,300 square feet, targets a Q1 2027 break-ground in the Englewood / Port Charlotte area, contingent on funding, site, equipment, engineering, and permits. The Innovation Enclave, a 20 to 25 unit residential cluster, is a future phase with no set timeline. It follows a successful model home, not a calendar date. If you have an active project in Southwest Florida, the pipeline is open now, and we will tell you straight whether it fits.
Common questions about shell construction
We deliver the 3D printed monolithic concrete structural shell: exterior walls, interior load-bearing walls, and provision for the project insulation strategy. The shell includes the structural envelope from the foundation connection to the roof bearing point. What we deliver is a weather-resistant structural wall system ready for the builder to install roofing, windows, MEP, and interior finishes. We do not provide the foundation, roofing, windows, doors, electrical, plumbing, HVAC, or interior finishes.
The builder or general contractor you hire handles everything outside the printed shell. This includes site preparation, foundation design and construction, roofing system, windows and doors, electrical, plumbing, HVAC, interior framing (if any), drywall, flooring, cabinetry, and all finishes. Coastal Monolithic will coordinate with your builder on the shell interface points (foundation connection, roof bearing, and MEP rough-in penetrations), but we do not perform those trades.
Before printing begins, we will hold a coordination meeting with your builder to align on: foundation specifications and connection details, roof system and bearing requirements, window and door opening locations and sizes, MEP rough-in pathways and penetration points, and the construction sequence and schedule. During printing, we will provide daily progress updates. After printing, we will conduct a joint walkthrough with the builder to verify shell completion and document any items requiring attention before the builder begins their scope.
The site must be level and cleared of obstructions within the gantry footprint. Access roads must support concrete delivery trucks and equipment transport. The foundation must be complete and cured before gantry mobilization. Overhead clearance of at least 14 feet is required for the gantry system. Soil conditions must support the gantry load; we conduct a site evaluation before confirming mobilization. Power and water must be available on-site. The site must be secure and weather-protected during the print operation.
Single-family homes between 1,200 and 4,000 square feet with relatively simple geometry. Small multi-unit projects (duplexes, triplexes, fourplexes) with repetitive unit layouts. Custom homes where the owner values structural resilience and energy performance. Builder developments where speed of shell construction is a priority. Projects in Florida's coastal counties where storm resilience is a documented concern. Projects with a builder or GC who is comfortable coordinating with a specialty subcontractor.
Projects with complex curved geometry that exceeds the gantry's print envelope. Sites with severe access limitations that prevent equipment mobilization. Projects where the builder is unwilling or unable to coordinate with a specialty shell contractor. Very small projects where mobilization costs are disproportionate to the shell value. Projects outside our current service area (Southwest Florida and select Florida markets). Projects with timelines that cannot accommodate our equipment mobilization window.
The print itself typically takes 2 to 5 days for a standard single-family home, depending on wall height, complexity, and weather conditions. Before printing, there is a mobilization and setup period of 1 to 2 days. After printing, there is a curing period of 3 to 7 days before the builder can begin attaching roofing and other systems. Total shell timeline from mobilization to builder handoff is typically 1 to 2 weeks. This compares to 3 to 6 weeks for conventional wood-frame or block shell construction.
We do not perform engineering or pull permits. We will provide our technical documentation, specifications, and coordination support to your licensed engineer, who prepares the project-specific structural drawings and calculations. Your builder or GC submits the permit application to the local building department. We will be available to answer technical questions from the engineer and building department during plan review. Every project requires its own licensed engineer and its own permit. There are no exceptions.
Have a question not answered here?
Discuss a Shell Partnership
Builders and developers in Florida: send us your project details. We will review site conditions, design, and timeline and tell you honestly whether 3DCP is a fit.
Shell-Only Scope · Builder Coordination Required · Florida Building Code · Licensed Engineer Required